> Also, the more water we pump in, the more salt leeches into the water and the more the bottom of the chamber deforms, creating shear forces in the upp walls that lower its overall structural integrity.
It turns out that it's trivially easy to prevent the water from leeching out the salt. They presaturate the water with salt, so that it already contains the maximum amount of salt that can be dissolved for a given temperature. When they pump the brine out, it goes into aboveground brine pools that can easily be seen on satellite imagery. The salinity of this brine can easily be controlled: if you want to expand the cavern, you mix it with freshwater so the brine dissolves more of the edges, if you don't you pump it back in as brine.
Edit: Here, found some satellite imagery of one of the SPR sites:
https://maps.app.goo.gl/B8XJ9TVhQfcdErky5
You can clearly see the brine pond, which is as big as the aboveground portion of the SPR itself.
But in reality, storing all of that brine would be a massive undertaking on its own. The largest salt cavern is 37M barrels which equates to a circular pond that's 600m across and 20m deep. That's huge. And of course you don't want the brine seeping into the ground water so it needs a good liner. But I suppose you really don't need a pond that big, how often are we completely draining the cavern anyway? We're at half capacity right now and that's the lowest it's been in 50 years. Normally it's been much much higher. So you really don't need all that brine, just enough for the normal ebb and flow of the reserves, maybe like 10%. In the event the reserves get drained, divert some freshwater to compensate.
Salt does not burn, unlike oil. It would be sufficient to store dry salt, and prepare the brine during the pumping. Still a lot of hassle, of course.
> It would be sufficient to store dry salt
Absolutely impractical. Storing and moving around solids in the megatons is very difficult compared to liquids that can be pumped. For comparison, the absolute largest solids moving operation in the world is a copper mine in Chile, it moves 300,000 metric tonne of mineral per day. The east-west pipeline in Saudi Arabia can move three times that in liquid, 1,000,000 metric tonne per day.
Here’s one in the USA:
https://youtube.com/shorts/zXzvUKXhMBo
Here’s a list of salt mines in the USA:
https://en.wikipedia.org/wiki/Category:Salt_mines_in_the_Uni...