`a flaw in the code resulted in the second pair of keys being created onboard which were weaker`

that sounds like the HSM is capable of generating keys in a range that is smaller than [1..group_order). such a feature makes no sense at all. or is this some kind of weird thing where people want to generate weak keys for 'testing' and HSM vendors have added such a strange feature. its actually satisfying to see someone get burned by this because such a feature should never exist and this is the reason why. if the HSM can generate keys in a smaller range (especially some arbitrary small range) then you are putting a lot of trust in the operators of the HSM. hopefully there are good audit logs and people actually check the audit logs every time keys are generated to make sure the keys being generated aren't from a special range.